Forum Register FAQ Members Calendar New Posts Today's Posts Mark Forums Read


Massive Selection of Guitars Online Guitar Center Guitar at Music123 New Day, New Deal at American Musical Supply
Go Back   Gear-Monkey Guitar Community > Guitars > Effects
Reload this Page How to make Stomp Box Case from Scratch -DYI
Effects Discuss effects and processors for electric guitar and bass

Reply
 
Thread Tools Display Modes
How to make Stomp Box Case from Scratch -DYI
Old
  (#1)
MrSandMan is Offline
Put up or shut up!
MrSandMan has disabled reputation
 
MrSandMan's Avatar
 
Posts: 1,859
Join Date: Jun 2007
Location: Michigan
   
Default How to make Stomp Box Case from Scratch -DYI - 09-21-2008, 08:08 PM

Found this on the web and thought I'd share.

Here is a new idea how to make Stomp Box Enclosures from scratch.

I found this new stomp box enclosure idea to be quite practical and I plan to make more with this idea.



I found this piece of steel square tube in the garbage walking down the street. This is used a lot for construction and for making steel structures of different sorts. It is about 2 7/8" wide and 1 3/8" thick and can be cut at any length desired as if you were to buy a whole piece, it probably comes 3 meters long in which case you can make lots of stomp boxes with it. This idea is similar to my other one that I made from aluminum square tubing in my "Fish Box" project also on my web site. The difference is that this one is made of steel which is a lot sturdier and heavier, and much more ideal for stomp boxes.



After cutting it a determined length I made cuts with a hack saw down each corner so that the ends of the square tube could be folded like a box. In this case, I made the cuts the same length as the thickness of the tube which was 1 3/8". I added another 1/16" to it to make up for the fact that there will be a fold. As you probably guessed, I don't have a sheet metal shop or any special tools so the next ordeal is to make folds that are nice and square. I used a hack saw to score the metal so that when I bent it, it would tend to bend on the scored line. As you can see above, the one tab is scored and then I bent it over with just a pair of pliers. The score should be deep enough so that the metal will bend easily on the desired line but not so deep as to where the metal will break off when bent.



Here you can see that I bent the 2 side tabs in.



I then cut off the tab that would be the bottom of the box.



Before bending the top tab over I scored the crease area with the hack saw on what will be the inner side to help me get a good sharp bend.



I then bent over the top tab with pliers and I banged it square with a hammer. I repeated the same process on the other end of the box. Remember that the tube length should be cut at the length of the box that you want plus add on the thickness of the tube times 2. I made my box to be about 5 " long but I added 1 7/16" on each end for the box ends. The box can be made any length that you desire.

After the box was folded on both ends I put 2 pop rivets in each end to hold it together better. I then sanded the sharp edges and then filled in the creases with auto body putty. I was then able to sand it so that the creases were hardly noticeable and it looked like a cast made metal box



After the box was sealed on both ends I had to cut out a square window that would be the bottom of the box. There are several ways to do this. One is to drill holes in the 4 corners of where the square will be cut out and then use a short hacksaw to cut it out. I used my Dremel high speed drill with a cut off wheel to cut out the square window. This worked fast and was pretty easy but I had a not go too fast as to break the cut off wheel. Even going real carefully, I still used about 4 cut off wheels. Above you see the circuit board for my stomp box mounted inside. This is just a matter of sitting down and planning how everything is going to fit with your particular project. Inside is a "Tube Screamer" clone that I built. It is not "State of the Art" but it works great.



I made this bottom plate out of sheet metal. I glued on some inner tube rubber with contact cement for a non slip base. The bottom plate can be screwed on to the box with 2 or more screws but I made it in such a way as the one end is cut the shape of a tab that just slips in the hole of the box while the other end has only one screw that securely holds the plate on. This makes it very practical because I can access the inside of the box to change the battery with just undoing one screw.



Here is the bottom plate attached to the box. Note that it is done with just one screw



Well, here is the finished product of my "Screaming Fish" box. After drilling the appropriate holes for the knobs, jacks and the switch, I spray painted it with auto body lacquer paint. I then put Letra Set on for the markings. When finished with the "Letra Set" I then sprayed it again with clear auto body lacquer. When doing this it is important to spray a very light coat at first and then let it dry. This will protect the Letra Set from any mess ups if you later put on the proceeding thicker coats. The clear coat seems to really protect the "Letra Set" well from being scratched off. Although not perfect, this box works very well, is durable and is socially acceptable in appearance. Most people don't think it's a homemade stomp box at first glance.

One nice thing for me was that I was able to make the whole project from almost nothing as I had all the parts on hand that I took out of junk. http://galileo.spaceports.com/~fishb...omp2/stmp2.htm


Visit http://gear-vault.com/ for guitar reviews
  
Reply With Quote


Re: How to make Stomp Box Case from Scratch -DYI
Old
  (#2)
indytruckboy is Offline
Junior Member
indytruckboy is on a distinguished road
 
indytruckboy's Avatar
 
Posts: 134
Join Date: Jul 2007
   
Default Re: How to make Stomp Box Case from Scratch -DYI - 07-12-2009, 06:53 AM

pics missing
  
Reply With Quote
Reply

Bookmarks

Where to buy cheap guitars online

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Rane TTM 57SL Performance Mixer with Serato Scratch ......$500USD sabba Classifieds 0 11-07-2009 04:33 AM
Who here can make recordings via YouTube video? MrSandMan Sound Room 4 02-02-2009 10:38 AM
SNARE DRUM FS!!! MAKE OFFER!!! AJboy238 Classifieds 0 03-13-2008 04:06 PM
GUITAR MUST GO!!! MAKE AN OFFER!!! AJboy238 Classifieds 0 03-13-2008 12:49 PM
BBE Sonic Stomp For sale/trade xnatex Classifieds 2 09-25-2007 06:33 PM



Rockin' & Rollin' with vBulletin
vBulletin Skin developed by: vBStyles.com